华北电力大学科技学院

专业综合训练报告

姓    名:

                  班    级：

学    号：

日    期：

CAD/CAM综合训练单元

1、目的与要求

1）能够掌握复杂零件的计算机辅助设计和制造

2）能够使用CAD/CAM软件完成指定零件造型、模拟仿真检验、刀具路径检验、后处理设置及程序代码的生成。

3）按课程要求编写相应的实训报告。

2、实训报告要求

1）零件CAD图纸；

2）零件实体造型；

3）零件的加工工艺、刀具及工艺参数及说明；

4）零件加工刀具路径轨迹；

5）模拟零件刀具加工轨迹检验；

6）零件加工程序；

7）个人总结及心得体会；

3、实训报告正文

1）零件CAD图纸；

2）零件实体造型；

3）零件的加工工艺、刀具及工艺参数及说明；

零件的实体模型绘制和刀具路径轨迹生成使用CAXA制造工程师2006完成，后置处理、生成G代码及其后期加工采用日本FANUC系统。

加工工艺 1、使用区域式粗加工对工件上表面￠90圆外侧区域进行铣削粗加工

         2、使用区域式粗加工对工件上表面￠86圆内侧区域进行铣削粗加工

         3、使用区域式粗加工对工件上表面￠86圆内5个槽进行铣削粗加工

         4、使用区域式粗加工对工件上表面￠21圆内侧区域进行铣削粗加工

         5、使用等高线精加工对工件上表面￠86圆内5个槽进行铣削精加工

         6、使用等高线径加工对工件上表面￠21圆内侧区域进行铣削精加工

         7、使用钻孔对工件上表面角上的4个￠10圆进行钻孔加工

类型 刀具名 刀具号 刀具补偿号 刀具半径R 刀角半径r 刀柄半径b

刀具   铣刀   D8      1        1          4        0.4        6

       铣刀   D8      2        2          4        0.4        6

       铣刀   D8      3        3          4        0.4        6

       铣刀   D8      4        4          4        0.4        6

       铣刀   D8      5        5          4        0.4        6

       铣刀   R10     6        6          10       0.4        6

       铣刀   R5      7        7          5         5         6

加工参数 主轴转速 1000r/min 慢速下刀速度200mm/min 切入切出连接速度 800mm/min切削速度 200mm/min     退刀速度 100mm/min

下刀方式 绝对高度 慢速下刀距离 退刀距离 切入方式 垂直

表面粗糙度 用去除材料方法获得，Ra的上限值为3.2µm

中央￠21通孔上偏差+0.05下偏差0 垂直度 0.05mm

4）零件加工刀具路径轨迹；

整体刀具路径轨迹

1-区域式粗加工

2-区域式粗加工

3-区域式粗加工

4-区域式粗加工

5-等高线精加工

6-等高线精加工

7-钻孔

5）模拟零件刀具加工轨迹检验；

6）零件加工程序；

1-区域式粗加工

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2-区域式粗加工

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3-区域式粗加工

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N1094X36.264Y-2.837

N1096G02X36.119Y-2.880I-1.493J4.730

N1098G02X35.990Y-2.896I-0.787J5.796

N1100G01X35.840Y-2.892

N1102G02X35.674Y-2.855I0.901J4.501

N1104G02X35.567Y-2.814I0.804J2.231

N1106G02X35.418Y-2.727I2.234J3.995

N1108G02X35.253Y-2.566I0.852J1.040

N1110G02X34.624Y-1.496I13.540J8.672

N1112G03X34.554Y-1.371I-3.172J-1.702

N1114G03X11.276Y14.902I-29.449J-17.341

N1116G02X10.577Y15.642I0.198J0.887

N1118G01Y15.902

N1120G02X10.912Y16.487I1.019J-0.195

N1122G03X11.066Y16.630I-2.374J2.707

N1124G02X12.634Y18.134I54.501J-55.269

N1126G02X14.572Y19.599I73.216J-94.872

N1128G02X16.696Y20.842I78.074J-130.894

N1130G02X18.943Y21.824I71.282J-160.057

N1132G02X21.271Y22.534I122.784J-398.792

N1134G02X23.601Y22.960I68.790J-369.259

N1136G01X26.009Y23.115

N1138G02X28.374Y22.993I-3.491J-91.160

N1140G03X28.454Y22.989I0.231J3.593

N1142G02X29.131Y22.634I-0.037J-0.895

N1144G02X31.091Y19.858I-110.794J-80.284

N1146G02X32.736Y17.007I-238.536J-139.588

N1148G02X34.123Y14.023I-238.741J-112.739

N1150G02X35.245Y10.898I-255.341J-93.445

N1152G02X36.073Y7.738I-363.380J-96.900

N1154G02X36.618Y4.481I-388.817J-66.702

N1156G02X36.869Y1.287I-1474.096J-117.483

N1158G01X36.866F400

N1160Z5.100

N1162Y0.675F200

N1164G03X36.856Y0.410I3.590J-0.265

N1166G01Y-0.202

N1168G03X36.847Y-0.467I3.590J-0.265

N1170G01Y-1.070

N1172G03X36.837Y-1.335I3.590J-0.265

N1174G01Y-1.989

N1176G02X36.805Y-2.213I-9.781J1.260

N1178G02X36.762Y-2.345I-6.519J2.090

N1180G01X36.686Y-2.494

N1182G02X36.609Y-2.597I-4.979J3.648

N1184G02X36.492Y-2.709I-3.100J3.151

N1186G02X36.288Y-2.828I-0.900J1.301

N1188G02X36.116Y-2.879I-2.952J9.663

N1190G02X35.960Y-2.897I-0.883J6.948

N1192G02X35.174Y-2.453I-0.020J0.882

N1194G03X35.122Y-2.365I-3.124J-1.789

N1196G03X31.435Y3.079I-31.828J-17.586

N1198G01X31.421Y3.096

N1200G03X11.276Y14.902I-26.308J-21.800

N1202G02X10.579Y15.646I0.209J0.895

N1204G01Y15.903

N1206G02X10.802Y16.375I1.023J-0.195

N1208G02X12.605Y18.108I78.546J-79.900

N1210G02X14.569Y19.597I96.988J-125.917

N1212G02X16.693Y20.840I109.661J-184.929

N1214G02X18.922Y21.817I248.125J-563.317

N1216G02X21.268Y22.532I390.238J-1275.136

N1218G02X23.658Y22.961I89.118J-489.638

N1220G02X26.024Y23.117I25.468J-369.119

N1222G01X26.122

N1224X28.594Y22.976

N1226G02X29.200Y22.545I-0.220J-0.952

N1228G03X29.321Y22.366I3.045J1.920

N1230G02X31.093Y19.854I-156.445J-112.252

N1232G02X32.733Y17.014I-386.529J-225.091

N1234G02X34.124Y14.021I-590.392J-276.099

N1236G02X35.244Y10.899I-443.261J-160.917

N1238G02X36.074Y7.732I-1409.699J-371.042

N1240G02X36.607Y4.550I-418.596J-71.789

N1242G02X36.866Y1.287I-322.757J-27.242

N1244G01Z15.100F100

N1246G00Z100.000

N1248X0.000Y0.000

N1250M05

N1252M30

6-等高线精加工

N10G90G54G00Z100.000

N12S1000M03

N14X0.000Y0.000Z100.000

N16X0.276Y0.283

N18Z22.100

N20G01Z12.100F200

N22G02X0.282Y-0.274I-0.277J-0.281

N24G02X-0.274Y-0.285I-0.284J0.275

N26G02X-0.322Y0.230I0.283J0.286

N28G02X0.276Y0.283I0.322J-0.236

N30G01Z22.100F100

N32G00Z47.100

N34X-0.240Y0.311

N36Z19.100

N38G01Z9.100F200

N40G02X0.276Y0.280I0.240J-0.315

N42G02X0.280Y-0.275I-0.277J-0.279

N44G02X-0.275Y-0.281I-0.280J0.276

N46G02X-0.240Y0.311I0.278J0.280

N48G01Z19.100F100

N50G00Z44.100

N52X-0.380Y-0.105

N54Z16.100

N56G01Z6.100F200

N58G02X-0.385Y0.053I0.757J0.103

N60G01X-0.356Y0.168

N62G02X0.168Y0.358I0.363J-0.184

N64G02X0.324Y0.222I-0.303J-0.505

N66G02X0.364Y0.139I-0.934J-0.502

N68G01X0.385Y0.056

N70G02X0.388Y-0.047I-1.302J-0.099

N72G02X0.351Y-0.177I-0.928J0.194

N74G02X-0.380Y-0.105I-0.351J0.186

N76G01Z16.100F100

N78G00Z41.100

N80X0.266Y0.283

N82Z13.100

N84G01Z3.100F200

N86X0.274Y0.275

N88G02X0.377Y-0.092I-0.253J-0.269

N90G01X0.373Y-0.105

N92G02X-0.325Y-0.209I-0.372J0.103

N94G01X-0.357Y-0.158

N96G02X0.266Y0.283I0.356J0.157

N98G01Z13.100F100

N100G00Z100.000

N102X-0.126Y-0.363

N104Z10.100

N106G01Z0.100F200

N108X-0.156Y-0.352

N110G02X-0.317Y-0.229I0.105J0.303

N112G01X-0.318Y-0.226

N114G02X-0.373Y0.108I0.334J0.226

N116G02X-0.141Y0.362I0.375J-0.109

N118G02X0.275Y0.276I0.139J-0.374

N120G02X-0.126Y-0.363I-0.273J-0.273

N122G01Z10.100F100

N124G00Z100.000

N126X-0.123Y-0.365

N128Z9.100

N130G01Z-0.900F200

N132X-0.153Y-0.355

N134G02X-0.306Y-0.240I0.095J0.286

N136G01X-0.320Y-0.219

N138G02X-0.374Y0.103I0.315J0.218

N140G01X-0.366Y0.132

N142G02X-0.340Y0.189I0.197J-0.055

N144G01X-0.321Y0.217

N146G02X-0.149Y0.356I0.299J-0.194

N148G01X-0.104Y0.374

N150G02X0.275Y0.275I0.102J-0.387

N152G02X-0.123Y-0.365I-0.274J-0.274

N154G01Z9.100F100

N156G00Z100.000

N158X0.000Y0.000

N160M05

N162M30

7-钻孔

N10G90G54G00Z100.000

N12S1000M03

N14X-40.000Y-40.000Z100.000

N16Z50.000

N18G99G81X-40.000Y-40.000Z-60.000R5.500F100

N20X40.000Y-40.000

N22X40.000Y40.000

N24G98X-40.000Y40.000

N26G80G00Z100.000

N28X0.000Y0.000

N30M05

N32M30

7）个人总结及心得体会；

    通过本次为期一周的实训，我不仅学会了使用CAD/CAM软件完成指定零件造型、模拟仿真检验、刀具路径检验、后处理设置及程序代码的生成，还基本掌握的了复杂零件的计算机辅助设计和制造。这次的实训使我将之前在课堂学习到的理论知识与现实相结合起来，对于机械加工有了更深一步的认识，同时也锻炼了我的动手能力，为今后的学习工作打下了良好的基础。

指导教师意见：

成绩评定表：