产品可靠性试验报告汇总表

品名规格：

 

第二篇：连接器可靠性测试报告精华表单

可靠性測試報告 Reliability Test Report

樣品料號

Part No.

客戶名稱

Customer

報告編號

File No.

樣品名稱

Sample Name

送樣數量

Sample Q'ty.

測試環境

Environment25±1 ℃65±5 RH(%)

樣品來源

Sample From

送檢單位

Request Dept.

測試期間

Test Duration

樣品描述

Sample Description

測試設備

Test EquipmentReferring to the test equipment list

請參照《測試設備明細》

Referring to EIA-364 test procedure and the HDMI Specification

參照EIA-364電子連接器測試程序和HDMI規范

測試群組和順序 Test Group & Sequence

A1,72,6

2,53,6

2

4

4

3

3,5

3

B1,7

C1,52,4

D1,52,4

E1,3

F

G

H

I

J

K

L

測試標準

Test Method

測試項目 Test Item

每組5個樣品 5pcs Sample/group

Visual Inspection

Low Level Contact Resistance

Insulation Resistance

Dielectric Withstanding Voltage

SolderabilityDurabilityHumidity

內容

Content

Salt Spray

Mating and Unmating Force

Temperature LifeContact RetentionResistance to Solder

Themal Shock

Applied Voltage RatingContact Current Rating

測試結果 Test Result測試記錄 Test record

測試結論

Conclusion

PassPassPassPassPassPassPassPassPassPassPassPassP2

P3

P4

P5

P6

P7

P8

P9

P10

P11

P12

P13

PASS

When test as specified, the submitted samples comply with the stated requirement of the productspecification. 按指定規范對送檢樣品進行測試，樣品符合產品規格要求。

備注

Note

核准Approved by審核Checked by

Page 1/

檢測Inspected by

群組A測試記錄 Test Record of Group A

測試項目

Test Item

測試標準

Test Method

判定標準

JudgmentMethod

Initial Mating Force

Final Mating Force after Test

插拔力測試和耐插拔測試

Mating and Unmating Force Test & Durability Test參照 EIA-364-13、EIA-364-09電子連接器測試程序Referring to EIA-364-13 and EIA-364-09 test procedure

初始插入力初始拔出力4.5kgf. Max

Initial Umating Force

430

kgf. MaxmΩ Max.

10,000

505050100

kgf. Minkgf. MinmΩ Max.cycles/hour

耐久插拔后插入力端子接觸阻抗變化值

|△| C.R. of Contact

耐久插拔后拔出力

Final Umating Force after Test

外殼接觸阻抗變化值

|△| C.R. of Shell

Cycles

對插深度

Depth of Mating

4mm

測試次數

Cycles

循環速率

測試條件

Test Condition

20

接點測試電壓

Test Voltages for Contact

mVolts Max.

接點測試電流Test Current for Contact5

mA

外殼測試電壓

Test Voltages for Shell5

Volts Max.

外殼測試電流Test Current for Shell100

mA判定Judgment

樣號

Sample No.

1 #2 #3 #4 #5 #

4.23

5次插入力 5 Times Mating Force (unit: kgf.)

Initial Mating Force

Final Mating Force

5次拔出力 5 Times Unmating Force (unit: kgf.)

Initial Umating Force

Final Umating Force

測試數據 Test Data

Sample No.

Pin No.1 #

InitialFinal|△R|Initial2 #

Final|△R|Initial3 #

Final|△R|Initial4 #

Final|△R|Initial5 #

Final|△R|VisualInspection

1st

2nd

3rd

4th

接觸阻抗測試數據（單位：毫歐） Contact Resistance Test Data (unit: mΩ)5th

6th

7th

8th

9th

判定

10th11th12th13th14th15th16th17th18th19thShellJudgment

JudgmentPass

測試結論

Conclusion

備注

Note

P2

群組B測試記錄 Test Record of Group B

測試項目

Test Item

測試標準

Test Method

判定標準

JudgmentMethod

I.R. of Mated ConnectorI.R. of Unmated Connector

沒有閃光、火花和擊穿現象，漏電流小于5毫安為合格。

No evidence of flashover or sparkover, breakdown or leakage current in excess of the maximum 5mA.

絕緣測試、耐電壓測試和溫濕測試

Insulation Resistant Test, Dielectric Withstanding Voltage Test & Humidity Test

參照EIA-364-21、EIA-364-20和 EIA-364-31電子連接器測試程序Referring to EIA-364-21, EIA-364-20 and EIA-364-31 test procedure

對插狀態連接器未對插狀態連接器10010MΩ Min.MΩ Min.

端子接觸阻抗變化值

|△| C.R. of Contact

30mΩ Max.500500300

VDCVACVAC相對濕度

(R.H.)

外殼接觸阻抗變化值

|△| C.R. of Shell

50mΩ Max.150

VDC

for I.R.

未對插狀態連接器測試電壓

Test Voltages for Unmated Connectors

對插狀態連接器測試電壓

Test Voltages for Mated Connectors

未對插狀態連接器測試電壓

測試條

for Humidity件

for C.R.for Hi-pot

Test Voltages for Unmated Connectors

測試時間

Test Time

6060

sec.sec.

4 cycles測試期間

(96 hours)Duration

外殼測試電流Test Current for Shell

100

mA

對插狀態連接器測試電壓

Test Voltages for Mated Connectors

溫度

25℃~85℃

Temperature

測試時間

Test Time80%

~

95%

接點測試電壓

20

mVolts Max.

接點測試電流Test Current for Contact5

mA

外殼測試電壓5

Volts Max.

Sample No.

Pin No.1 #

InitialFinal|△R|

1st

2nd

3rd

4th

接觸阻抗測試數據（單位：毫歐） Contact Resistance Test Data (unit: mΩ)5th

6th

7th

8th

9th

判定

10th11th12th13th14th15th16th17th18th19thShellJudgment

測試數據 Test Data

Initial2 #

Final|△R|Initial3 #

Final|△R|Initial4 #

Final|△R|Initial5 #

Final|△R|InsulationResistanceVisualInspection

初始絕緣阻抗（單位：兆歐）Inintial unit: MΩ1#

2 #

3 #

4 #

5 #

1#

試驗后絕緣阻抗 Final (After Humidity test) unit: MΩ

2 #

3 #

4 #

5 #

JudgmentPassJudgmentPass

測試結論

Conclusion

備注

Note

P3

群組C測試記錄 Test Record of Group C

測試項目

Test Item

測試標準

Test Method

判定標準

JudgmentMethod

鹽霧測試和接觸阻抗測試

Salt Spray Test & Contact Resistance Test

參照 EIA-364-23、EIA-364-26電子連接器測試程序Referring to EIA-364-23 and EIA-364-26 test procedure

端子接觸阻抗變化值外殼接觸阻抗變化值30

|△| C.R. of Contact

mΩ Max.

|△| C.R. of Shell

50mΩ Max.

鹽霧濃度

NaCl Concentration

5% ±1%

飽和桶溫度

Temp. of Saturator Tower

47 ±1 ℃

噴霧壓力

Compressed Air Pressure

1 ±0.01 Kgf/cm2

鹽霧收集量 Volume of

Collected Solution1.0~2.0 ml/h/80cm2

鹽水PH值

測試條件

Test Condition

Solution PH Value

6.5~7.2

試驗倉溫度

Temp. of Chamber

35 ±1 ℃

接點測試電流Test Current for Contact5

mA

試驗后清洗水溫度Temp. of Cleaning Water

< 35 ℃

駐留(試驗)時間

Test Duration12

hours

接點測試電壓

Test Voltages for Contact

20

Sample No.

Pin No.1 #

InitialFinal|△R|Initial2 #

Final|△R|Initial3 #

Final|△R|Initial4 #

Final|△R|Initial5 #

Final|△R|

1st

2nd

3rd

4th

外殼測試電壓Test Voltages for Shell

5

Volts Max.

外殼測試電流Test Current for Shell100

mA

mVolts Max.

接觸阻抗測試數據（單位：毫歐） Contact Resistance Test Data (unit: mΩ)5th

6th

7th

8th

9th

判定

10th11th12th13th14th15th16th17th18th19thShellJudgment

測試數據 Test Data

VisualInspection

JudgmentPass

測試結論

Conclusion

備注

Note

P4

群組D測試記錄 Test Record of Group D

測試項目

Test Item

測試標準

Test Method

高溫壽命測試和接觸阻抗測試

Temperature Life Test & Contact Resistance Test參照 EIA-364-17、EIA-364-26電子連接器測試程序Referring to EIA-364-17 and EIA-364-26 test procedure

端子接觸阻抗變化值

|△| C.R. of Contact

30

mΩ Max.

判定標準

JudgmentMethod

外殼接觸阻抗變化值

|△| C.R. of Shell

50mΩ Max.

測試溫度

Test Temperature

℃

接點測試電流Test Current for Contact5

mA

測試時間

Test Duration

Hours

外殼測試電流Test Current for Shell100

mA判定Judgment

測試條件

Test Condition接點測試電壓

Test Voltages for Contact

20

mVolts Max.

外殼測試電壓Test Voltages for Shell

5

Volts Max.

Sample No.

Pin No.Initial1 #

Final|△R|

1st

2nd

3rd

4th

接觸阻抗測試數據（單位：毫歐） Contact Resistance Test Data (unit: mΩ)5th

6th

7th

8th

9th

10th11th12th13th14th15th16th17th18th19thShell

測試數據 Test Data

Initial2 #

Final|△R|Initial3 #

Final|△R|Initial4 #

Final|△R|Initial5 #

Final|△R|

JudgmentPass

VisualInspection

測試結論

Conclusion

備注

Note

P5

群組E測試記錄 Test Record of Group E

測試項目

Test Item

可焊性測試Solderability Test

參照EIA-364-52電子連接器測試程序

Referring to EIA-364-52 test procedure

測試標準

Test Method

端子接觸阻抗變化值

判定標準

JudgmentMethod

|△| C.R. of Contact

30mΩ Max.

外殼接觸阻抗變化值

|△| C.R. of Shell

50mΩ Max.

在10倍放大鏡下觀察，端子連續沾錫面積超過總實驗面積的95%。

Examining the specimens at 10X magnification, all terminations shall exhibit a continuous solder coating with 95% coverageof examined area.

錫爐溫度

測試條件

Test Condition

SampleNo.

Temperatures of Tin Oven

260

±5 ℃

20

浸錫速度

Immersed Speed~

25

mm/sec.

浸錫深度Immersed Depth

5

mm Min.

試驗時間

Test Duration100

±0.5 sec.

判定Judgment

測試結果 Test Result

測試數據Test Data

VisualInspection

JudgmentPass

測試結論

Conclusion

備注

Note

P6