关键实验要求：实验内容包括原材料试验、电镀件性能试验、总成性能试验 Key experimental requirements: experimental test content, including raw materials, plating performance test, performance test assembly

零件标识 Parts identification

产品背面刻有配套厂家Logo、代码及时间章及客户Logo

Products back engraved with supporting manufacturers Logo, codes and time stamp and customer Logo                       

要求供应商每批国货的零件都必须有清楚的标识

标识位置及方式以图纸要求为准如果在预批量阶段不可能按图纸要求的方式进行标识，必须贴标签 Require suppliers to each batch of domestic parts must be clearly marked
Identify the location and manner in drawings by drawing prevail if it is impossible to identify the way in the pre-batch phase, must be labeled

9.2 零件状态标识 请键入文字或网站地址，或者上传文档。

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Língjiàn zhuàngtài biāozhì

源语言： 中文

Part state identification

在认可检验结束前，要在零件背面用黄色圆形标签标注零件状态

并将更改的内容记录在零件履历表中

头部有波浪，且左下右上有卡扣拉白现象

1.        模具頂出机构不平衡导致关模后拉白情況

2.        .进胶口偏小，在注塑过程中损失注塑压力，头部有波浪縮水现象

3.        1.对卡扣进行拋光，建议更改現有的顶出机构，由顶针改制滑块

4.        2对进胶口放大

在模具开发前期要求模具做模流分析，对這类細长的产品頂出机构建议考虑用顶块來实现Approved before the end of the test, in the back part to the label with a yellow circle part status
And content changes are recorded in parts of the curriculum vitae
The head wave, and left the upper right there is a snap to pull white phenomenon
1. The top of the mold clamping mechanism imbalance pull white case
2. The intake plastic mouth is too small, the loss of pressure in the injection molding process, the head shrink wave phenomenon
3. 1. snaps polished recommend changes to the existing top of the organization by restructuring the slider thimble
4.2 pairs into the plastic mouth enlarge
5. Early in the mold development requirements of the mold do mold flow analysis, the product of such an elongated ejection mechanism proposed to consider with the top block to achieve

5.         

下长光亮条电镀时容易脱落，浇口易断裂请键入文字或网站地址，或者上传文档。

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Xià zhǎng guāngliàng tiáo diàndù shí róngyì tuōluò, jiāo kǒu yì duànliè

源语言： 中文

Under long bright bar when the plating off easily breakable gate

电镀挂脚壁厚较薄，需要加强

三处浇口处进行加强处理

Plating Rack thin wall thickness, the need to strengthen
Three to reinforce the gate processing

1、在产品设计时要充分考虑电镀时的挂脚固定问题

 2、挂具在设计时要考虑产品形状及挂脚尺寸，防止挂具和产品装配不匹配。

产品装配LOGO后焊接点不牢固，评估有脱落风险

请键入文字或网站地址，或者上传文档。

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1, Zài chǎnpǐn shèjì shí yào chōngfèn kǎolǜ diàndù shí de guà jiǎo gùdìng wèntí
2, guà jù zài shèjì shí yào kǎolǜ chǎnpǐn xíngzhuàng jí guà jiǎo chǐcùn, fángzhǐ guà jù hé chǎnpǐn zhuāngpèi bù pǐpèi.
Chǎnpǐn zhuāngpèi LOGO hòu hànjiē diǎn bù láogù, pínggū yǒu tuōluò fēngxiǎn

显示以下内容的翻译： 电镀挂架壁厚较薄,需要加强 三处浇口处进行加强处理

仍然翻译： 电镀挂脚壁厚较薄，需要加强三处浇口处进行加强处理

1, in the product design should take full account of electroplating hanging foot problem fixed
  2, linked to a product to be considered in the design of the shape and size hanging foot, hanging and product assembly to prevent a mismatch.
LOGO product assembly after welding point is not solid, there are shedding risk assessment

1、热熔机焊接焊头与标牌的四个热熔柱未对齐，使的热熔柱焊偏；

2、热熔温度过低，热熔时间短，使的四个热熔柱没有完全热熔。

1、热熔机焊接焊头与标牌的四个热熔柱对齐；

2、热熔温度由285℃增加到295℃，热熔时间由9.5S增加到11S；

产品装配LOGO后焊接点不牢固，评估有脱落风险

1, four hot melt machine hot melt column weld head and signs of misaligned so the heat stakes partial welding;
2, the melt temperature is too low, melt time is short, so that the four heat stakes not completely melt.
1, four heat stakes melt machine welding welding head is aligned with the label;
2, melt temperature from 285 ℃ to 295 ℃, melt time from 9.5S to 11S;
LOGO product assembly after welding point is not solid, there are shedding risk assessment

1.模具TO后，产品尺寸达到检具要求；

2.内部的材料性能符合要求；

3.KW45周左右到长春工厂进行首轮匹配测试；

4.超6分的扣分点不超过2个；

1.关键尺寸，匹配，符合要求；

2.内部短周期性能实验全部完成；

3.模具问题基本解决

1. 内部的尺寸，材料，性能检测完成，并100%合格，OTS零件送样完成，尺寸，外观合格，1. Die TO, product size to the seizure of requirements;
2. The interior of the material properties to meet the requirements;
3.KW45 week about the first round match to Changchun factory testing;
4. Super 6 points deduction point of not more than 2;
1. The critical dimensions, match, meet the requirements;
2. Internal short-cycle performance test completed;
3. Die basically solved the problem
1. The internal dimensions, materials, performance testing is completed, and 100 percent qualified, OTS parts to send samples to complete, size, appearance of complianceAUDIT扣分0分。

2. EMBP分数达到3分。

1. EMBP达到目标分数:1分  AUDIT扣分0分；

2.  生产工艺达到PPAP要求。

批量质量目标     钳工研配         过程工序 检验          整模 检验

奥迪认可供应商    试模 检验

关键产品特性及过程特性分析

0 points.
2. EMBP score of 3 points.
1. EMBP reach the target score: 0 points 1 point AUDIT;
2. The production processes meet PPAP requirements.
Batch quality objectives
Fitter spotting
Process inspection process
The entire mold inspection
Audi approved vendors
Tryout test
Key product characteristics and process characteristics analysis

材料性能

进料检验

徽标重量、尺寸

模具型腔尺寸、注塑压力、温度、注射量

外观不允许有缩印、银丝、熔接痕、缺料、划伤、浇口修剪不平等缺陷

烘料温度80±5℃,时间≥4h，符合成型工艺卡

镀槽NiSO4、NiCl2、H3BO3的浓度、PH、温度、时间、电流密度

产品可视表面无烧焦发黄，无明显的缩印,熔接线,划伤,纹路、麻点等外观不良

电镀检验指导书

焊接位置正确,焊接牢固，无热熔不到位、漏熔

胶带粘贴平整、无起翘，粘贴牢固，位置正确，无错贴或漏贴

装配作业指导书

Material Properties
IQC
Logo weight, size,
Mold cavity dimensions, injection pressure, temperature, injection volume
Appearance does not allow microprinting, silver, weld marks, lack of material, scratches, defects in the gate trim inequality
Drying material temperature 80 ± 5 ℃, time ≥4h, in line with the molding process card
Plating tank NiSO4, NiCl2, H3BO3 concentration of, PH, temperature, time, current density
Product visualization surface without scorched yellow, no obvious microprinting, bad weld lines, scratches, lines, pitting Appearance
Plating test instructions
Correct welding position, welding firm, no hot melt is not in place, the drain melt
Taped formation, no warped, paste firmly in the correct position, without error or omission paste stickers
Assembly work instructions

 

第二篇：路虎